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Olympus EPOCH LT超声波探伤仪
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详细信息
Olympus EPOCH LT超声波探伤|奥林巴斯EPOCH LT探伤|泛美EPOCH LT探伤

EPOCH LT超声波探伤|EPOCH LT操作手册说明书|EPOCH LT维修服务热线

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EPOCH LT超声波探伤仪设计图

EPOCH LT超声波探伤按键说明:

EPOCH LT超声波探伤实际应用说明

EPOCH LT超声波探伤仪探头选项

EPOCH LT
超声波探伤

EPOCH LT超声波探伤仪

EPOCH LT是一款手持式初级数字式探伤仪,厚度仅为38毫米(1.5英寸),重量仅为1公斤(2.35磅),机身结构横窄竖宽,具有最小60 Hz的快速显示更新率、自动探头校准、数字式数据记录器等特点,以及许多其他测量功能。

EPOCH LT探伤仪是一款厚度仅有38毫米、重量仅为1公斤的手持式数字探伤仪。
EPOCH LT探伤仪具有最低60 Hz的快速显示刷新率。
该仪器包含自动探头校准功能、数字数据记录器,以及多种其它测量功能。
如果要在恶劣的现场条件或苛刻的生产环境中进行快速、基本的缺陷检测,EPOCH LT将为您提供完美的解决方案。

特色

  • 轻便的、符合人体工程学要求的设计(1.0公斤)

  • 大屏幕、高亮度、超清晰、全屏或分屏液晶显示(LCD)

  • 自动探头校准功能

  • 显示冻结功能,可保持波形和声程数据

  • 声程数据以英寸、毫米或微秒为单位显示

  • 峰值记忆功能

  • 射频显示模式

  • 报警模式:正阈值、负阈值、最小深度

  • 标准DAC和TVG

手持式探伤仪

结实且轻便
EPOCH LT体积虽小,但却有着许多通常只有更大的探伤仪才具有的功能。
EPOCH LT探伤仪除了具有快速 
60 Hz刷新速率,还具备以下功能:可保持波形数据的显示冻结模式,同时显示A扫描动态波形及其峰值包络的波峰记忆功能,射频显示模式,可选的正阈值、负阈值 或最小深度报警模式,以及校准探头零位偏移和材料声速的自动探头校准功能。
 
机载的数字数据记录器操作简便,可存储多达100个校准设置/2000个厚度测量值。
可选的增容内存功能可存储500个校准设置/10000个厚度测量值。
EPOCH LT数据记录器兼容EPOCH 4系列中其它所有仪器的文件以及GageView Pro接口程序。
 

强大的文件处理和传输能力
可选购的基于Windows 的GageView Pro接口程序,为EPOCH LT添加了实用的数据收集、编辑和读出能力。
GageView Pro是一个收集、管理和格式化所存储的检测数据的强大的工具。
 
GageView Pro数据库跟踪功能可利用预先加载的校准设置、标识码和注释,设置检测方案。
数据可被打印输出或被方便地拷贝粘贴到文档处理文件和电子表格中,以备进一步制作报告之用。

 

GageView™

The GageView and GageView Pro Interface Programs are Windows-based applications that collect, create, manage, and print data from Olympus thickness gages and flaw detectors.

GageView is compatible with gage models 35DL, 35DLHP, and MG2-DL. It provides the following capabilities:

  • Creating Datasets and Surveys

  • Editing stored data such as thickness data

  • Viewing Dataset and Survey file information including thickness readings, waveform, gage setup values, and transducer setup values

  • Downloading and uploading thickness surveys to and from the Panametrics ultrasonic thickness gages

  • Exporting Surveys to spreadsheets and other programs

  • Collecting snapshot screens (graphical data sent by a thickness gage that duplicates the exact screen display)

  • Printing reports such as Thickness, Setup Table, Statistics, Color Grid, and others

  • Upgrading gage operating software

GageView Pro is compatible with flaw detector models Epoch 4, Epoch 4B, Epoch LT, Epoch 4 PLUS, and Epoch XT, as well as the gage models listed above. When used with flaw detectors, GageView Pro provides the following capabilities:

  • Exporting thickness or amplitude data saved on the Epoch to Excel, Word, or similar programs

  • Create, format, and manage test databases

  • Export real-time screen snapshots, including B-scans, to a PC or printer

  • import and export setups between the Epoch and a PC

  • Set up inspection plan templates, including pre-loaded probe calibrations, IDs, and memos

  • Create a custom DGS probe library

  • Upgrade Epoch operating software

基本规格液晶显示320像素(宽)x 240像素(高)。
 显示刷新率最低60 Hz。
 灵敏度最高达100 dB,参考水平灵敏度的可选分辨率为6 dB或0.1 dB。
 自动探头校准探头零位偏移和/或材料声速的自动校准。
 抑制整个标度的0%~80%,增量为1%。
 单位毫米、英寸、微秒。
 材料声速635 m/s~15240 m/s 。
 范围4 mm~5000 mm 
1 mm~10000 mm,可选。
 折射角度固定设置为0°、30°、45°、60°、70°,或从10°~85°可变,调节增量为0.1°。
 峰值记忆同时显示以60 Hz刷新率更新的动态A扫描以及A扫描的峰值包络。
 脉冲发生器类型负尖波激励脉冲,以及可选的可调方波。
 脉冲能量低(100 V)、中(200 V)、高(300 V)、最大(400 V)。
 阻尼50 Ω、63 Ω、150 Ω、400 Ω。
 检波全波、正半波、负半波、未经检波的射频波。
 模拟带宽0.3 MHz~20 MHz,-3 dB处。
 检测模式脉冲回波、双晶或穿透。
 报警可选正阈值、负阈值或最小深度模式。
 工作温度-10 °C~50 °C
 存储温度-40 °C~70 °C
 电源要求AC主电源:100 VAC~120 VAC、 
200 VAC~240 VAC,50 Hz~60 Hz。
 电池内置可充电镍氢电池组,额定6 V,3200 mAh。
 电池工作时间额定5~6小时。
充电时间一般为2小时。
 探头线缆接口LEMO 00接口。
备有用于LEMO 1和BNC接口的适配器。
 键盘英语或国际符号。
 语言可利用键盘选择语言:英语、法语、德语、西班牙语、意大利语、俄语、日语及用户定义的语言。
 USB高速通信端口
 外型尺寸238 mm x 138 mm x 38 mm
 重量1.0公斤,带电池。
 PC机要求与Microsoft Windows XP和Microsoft Windows 2000兼容。
 保修一年保修,不包括电池。
可选第二年延长保修。
 数字数据记录器
  • 可存储多达100个校准设置以及2000个厚度测量值。

  • 可选增容的内存可存储多达500个校准设置以及10000个厚度测量值。

标准配置
带有数字数据记录器、基于微处理器的EPOCH LT超声探伤仪包含以下附件:

  • EP-MCA:袖珍充电器适配器

  • EPLT/BAT:镍氢充电电池

  • EPLT/CAL-NIST:NIST校准证书

  • 910-258:说明手册

  • 36DLP-CC:储运箱

  • DAC/TVG软件

选购附件

  • EP4/SC:硬壳运输箱

  • PLUS/RPC:橡胶防护便携箱

  • EPLT/DP:显示器保护膜(LCD)

GageView Pro接口程序:
带有USB线缆。
(产品编号:GAGEVIEWPRO-KIT-USB)

软件选项

EPOCH LT的几个针对不同应用的软件选项增强了它的灵活适用性。
用户在购买了仪器后,若选购了这些软件选项,可远程激活这些选项。
因此无需为激活软件选项而将仪器返回到原生产厂! 

  • DAC/TVG

  • API 5UE

  • 方波脉冲发生器

  • AWS D1.1和D1.5

  • 机载DGS/AVG

  • 增容的内存

  • 低脉冲重复频率

  • 回波到回波厚度测量

  • 扩展的范围

  • GageView Pro接口程序

Remote Activation
EPOCH series advanced software options remotely activated at any time after ac the instrument. There is no need to send the instrument back for updates. 

Availability On Instrument
The availability for each option on the various EPOCH series instruments is defined using the following key:

Available/Optional Not available Standard
EPOCH SeriesSoftware ModulesXT4+44BLTAPI 5UEAWSADTonboard DGS/AVGSpotweld AssistantInterface GateHigh Pulse Repetition FrequencyLow Pulse Repetition FrequencyFloating GateCurved Surface CorrectionSpotweld OverlayAutofreezeBackwall AttenuatorWave AnalysisEcho to EchoNarrowband FiltersSquare Wave PulserExtended RangeExpanded Memory

 API 5UE

EPOCH XTEPOCH 4+EPOCH 4EPOCH 4BEPOCH LT

API 5UE - The API 5UE software option for the EPOCH series is intended to assist with performing inspections in accordance with the American Petroleum Institute's Recommended Practice 5UE. This practice was developed specifically for OCTG manufacturers to inspect and characterize inner-diameter (ID) cracking in newly fabricated pipe. The API 5UE code uses two crack sizing methods to characterize ID cracking: the Amplitude Comparisonue (ACT) and the Amplitude-Distance Differentialue (ADDT). The software aids in performing the ADDT method, which is based on the formula:

i =Amax(T 2 -T 1 )k

API 5UE inspections are accomplished using the Peak Memory function on the EPOCH 4 flaw detectors to draw a peak envelope of the crack signal and capture the Amax, T1 and T2 points using a single key press. Using this collected data from the peak envelope, the EPOCH flaw detector performs the necessary calculation using the formula above and displays the crack height in the upper right corner of the screen.

The ADDT inspection method can also be performed using the API 5UE software in a manual mode, allowing the operator to manually select the values for Amax, T1 and T2. All API 5UE data can be easily stored using the EPOCH 4 series datalogger, and the full inspection data can be downloaded to a PC using the EPOCH 4 series interface program, GageView Pro.

 AWS

EPOCH XTEPOCH 4+EPOCH 4EPOCH 4BEPOCH LT

AWS - The AWS D1.1/D1.5 software option for the EPOCH series is intended to assist with performing inspections covered under the American Welding Society D1.1 and D1.5 Structural Welding Code for steel. This code provides inspectors with a method to classify discontinuities found in welds using ultrasonic inspection. This code uses the following formula to develop an indication rating for a reflector found during an inspection:

A - B - C = D

A = Discontinuity Indication Level (dB) 
B = Reference Indication Level (dB) 
C = Attenuation Factor: 2 * (soundpath in inches - 1 inch) (dB) 
D = Indication Rating (dB)

An AWS D1.1 inspector must take the Indication Rating (D) that is calculated based on A, B, and C to an Ultrasonic Acceptance - Rejection Criteria table produced by the AWS in order to classify the severity of the discontinuity that has been located. 


AWS Indication Ratings are displayed in the upper right corner of the A-Scan display, as seen above. once a proper angle calibration has been performed, the operator selects a reference indication and stores this indication gain level is as the "B" value using the AWS software option. All indications captured after this setup are assigned a "D" value automatically, eliminating the need for manual calculations. All data from AWS D1.1/D1.5 inspections can be saved and recalled at a later time using the EPOCH 4 series datalogger, including setup parameters, indication screen shots, and the values of A, B, C and D for each saved indication.

 ADT

EPOCH XTEPOCH 4+EPOCH 4EPOCH 4BEPOCH LT

ADT - The Advanced DAC/TVG (ADT) software option is intended to significantly enhance the functionality of the standard DAC/TVG options already available on the EPOCH series flaw detectors, allowing users to customize inspections to their unique application re The ADT feature incorporates the high- capabilities that adhere to ASME, ASME-3 and JIS sizing codes of standard DAC/TVG options with direct control of gain, range and zero offset, as well as reference and transfer correction. In addition, the ADT option provides new features such as 20%-80% DAC curves, customizable DAC curves, and a user-defined TVG table to meet advanced and unique inspection needs. ADT also allows the user to toggle between DAC and TVG views in many of its functions, allowing the operator the freedom to utilize bothues during a single inspection.

Advanced DAC Options ADT's enhanced Distance Amplitude Correction functionalities allow more user control over the information acquired and displayed while sizing flaws compared to known reflector amplitude returns. A DAC curve is used to plot amplitude variations of signals from reflectors of the same size, but at different distances from the surface. A single DAC curve is used to plot the peak amplitude of each reflector at different depths within a material to compare with peak amplitude returns from unknown flaws. In the ASME-3 criteria, three DAC curves are plotted: one at peak amplitude, one 6dB below this point (indicating a reflector 50% the size of the reference), and one 14dB below the peak amplitude point (indicating a reflector that is 20% the size of the reference). Advanced DAC takes this functionality many steps further. The operator now has the option to customize up to three DAC curves at user-defined levels between +6dB and -24dB from the primary DAC curve. Additionally, since DAC curve inspections are not valid in most applications when a reflector is below 20% of full screen height, the ADT software allows a new dynamic 20%-80% function, which automatically adjusts the gain of reference signals below 20% up to 80% during setup. This allows a great range for inspections while minimizing the necessary manual gain adjustment. Should gain adjustment be necessary, the Advanced DAC and TVG functions now have a reference correction feature that provides the operator with a digital amplitude measurement of reflectors that is directly compared to the DAC curve level, even with significant gain adjustment during the measurement.

Custom DAC Curves (+6dB, -10dB, -18dB)20%-80% DAC FeatureASME-3 DAC CurveASME-3 DAC Curve in TVG View

Additionally, any DAC curve or curves set up using the standard or advanced functions are now interchangeable with TVG tables with a single push of a button.


Advanced TVG Options In addition to providing all the options from Advanced DAC in a TVG display for seamless integration of the two sizingues, the ADT software now offers a customizable TVG Table option for direct access to TVG point adjustment. This new feature allows fine manual adjustment of any captured TVG points, both for gain and position, as well as manual entry of new TVG points. The TVG Table is also completely compatible with the 1kHz High PRF option on the EPOCH 4 and EPOCH 4 PLUS instruments, as well as the Interface Gate option on those instruments, allowing for specialized fast scanning and on-line inspections previously out of reach of the EPOCH 4 series instruments.

TVG Table with Individual Point AdjustmentResulting TVG Inspection Reference Definition

 onboard DGS/AVG

EPOCH XTEPOCH 4+EPOCH 4EPOCH 4BEPOCH LT
onboard DGS/AVG - The onboard DGS/AVG option is a replacement for the old DGS/AVG option that has been available in the EPOCH 4 and 4 PLUS , which required a PC Interface Program for DGS/AVG setups. This new option allows complete DGS/AVG setups to be performed on the instrument.
The DGS/AVG method allows the operator to size defects based upon a calculated DGS/AVG curve for a given transducer, material, and reflector size, and has been designed to meet the re of EN 583-2:2001. This method requires that the operator only has one reference reflector in order to create a DGS curve for flaw sizing. This is much different than the DAC or TVG method which requires that the operator have representative defects at various depths within a part in order to create a curve for flaw sizing. 
To allow the operator to setup DGS/AVG curves on the instrument very , Olympus has developed a transducer library that is stored in the instrument's memory. All of the required data for building DGS/AVG curves is stored in the instrument's memory for each transducer in the library. The onboard DGS/AVG option provides the operator with rapid setup times and easy flaw size evaluation. 

After activating the DGS/AVG software option and selecting the appropriate transducer from the probe library, the operator is walked through a series of instrument setups to display the DGS/AVG curve that correctly corresponds to the operator's particular inspection. These steps include defining a reference reflector, entering adjustment parameters for the critical flaw size of the inspection and entering parameters to compensate for material attenuation of the test piece and calibration block.
Upon proper completion of the instrument setup, the operator simply captures the reference reflector, and the DGS/AVG option displays the correct DGS/AVG curve on screen, along with any warning curves defined in the DGS/AVG setup parameters. When capturing potential defects, the DGS/AVG software displays the defect size evaluation in the upper right corner of the A-Scan display, allowing immediate and easy assessment of flaws. The software also permits adjustment of gain levels, which automatically adjust the displayed DGS/AVG curves, for more accurate inspection of potential defects.

DGS/AVG Curve and Warning Curve Capturing a DefectGain Adjustment in DGS/AVG Mode

 Spotweld Assistant

EPOCH XTEPOCH 4+EPOCH 4EPOCH 4BEPOCH LT

Spotweld Assistant (SWA) - The Spotweld Assistant software option is onlyavailable with the EPOCH 4 PLUS flaw detector, and is intended to provide automated weld analysis using a combination of the industry-proven Spotweld Overlay functionality with an advanced analysis algorithm. This software feature greatly enhances the EPOCH series' capability to inspect and characterize spotwelds with improved efficiency and accuracy.

Ultrasonic inspection of spotwelds involves the analysis of what is known as the "ring-down" of sound energy within the weld nugget. Unlike many direct-measurementues, spotweld inspection looks at the characteristics of the multiple echoes returned from sound ringing within the weld nugget to determine the of the weld. Echo spacing, sound attenuation, and intermediate echo detection are some of the indicators of weld analyzed by trained inspectors. Ultrasonic spotweld inspection is completely based on comparison between known "Good" and "Unweld" conditions with unknown welds, and requires a highly trained operator to perform a comprehensive inspection.

"Unweld" Reference Condition

"Good" Weld Reference Condition

The Spotw

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